Added beamer post, have to translate to dutch still. .

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Joachim 2018-06-24 17:32:33 +02:00
parent fc1e62821d
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<p>
As I'm typing this, not one of the original wooden elements of the prototype has survived. Well, prototypes are not
meant to last. In this case, the beamer arm prototype lasted for a single movie sitting before I realised that it was
, on the long run, structurally unstable. More specifically, the single hinge took quite a lot of force. The inside
pin is only 8 centimeters high and combined with the length of the arm, the construction makes for quite a lever. The
top of the hinge started to come off the back-plate, and, more worryingly, the top curl of the hinge started to open.
Back to the drawing board then!
</p>
<div class="row">
<div class="col-md-12">
<figure class="figure">
<img src="assets/post/beamer/img/curving.hinge-cropped.jpg" class="figure-img img-fluid rounded"
alt="The top of the single hinge, coming off the back plate.">
<figcaption class="figure-caption">The top of the single hinge, coming off the back plate.</figcaption>
</figure>
</div>
</div>
<p>
As a reminder, the current mechanism consists of a couple of parts. A single big hinge that connects an MDF arm to the
wall. Then, a circle with two fixed side plates on top. The arm slides in between these plates. Below the circle, the
beamer mount plate is fixed, which can rotate. The whole mechanism would fit in between two shelves in order for
inconspicuous storage of the beamer.
</p>
<p>
I wanted to save the old hinge, as it was an expensive part. The obvious thing to do was to add a second
expensive part (always dig a deeper hole): the same hinge but slightly less wide, which would hopefully alleviate
the problem of the top of the hinge coming off the back plate. I had to reposition the old hinge, to make both fit in
between the shelves, with as much space as possible between them in order to lessen the force exerted by the
beamer arm. Now I could carve out a new arm, which would prove less heavy than the original one (partly due
to the cut-outs, partly due to the use of a lighter type of MDF).
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/new.arm.unpainted.jpg" class="figure-img img-fluid rounded"
alt="The old and the new beamer arm.">
<figcaption class="figure-caption">The old and the new beamer arm.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/second.hinge.installed.jpg" class="figure-img img-fluid rounded"
alt="The second hinge, installed above the old one.">
<figcaption class="figure-caption">The second hinge, installed above the old one.</figcaption>
</figure>
</div>
</div>
<p>
After painting the new arm I was almost done with the new version! All I had to do now was to connect the old
mechanism (the circle with the two fixed side plates) to the arm and the system would be ready. Consider this version
to be prototype 2, as I would quickly run into the next hick-up: the two plates connecting to the arm were too tight a
fit, which was problematic when assembling everything when painted. The paint itself was adding an extra layer of
thickness. It also added friction when sliding the mechanism over the beamer arm, which would damage paint on both of
the components. I'd have to do a little bit of work to the mount-plate mechanism then...
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/destroyed.prototype.1.jpg" class="figure-img img-fluid rounded"
alt="The old and the new beamer arm.">
<figcaption class="figure-caption">A 'bit' of work proved to be optimistic.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/destroyed.prototype.2.jpg" class="figure-img img-fluid rounded"
alt="The second hinge, installed above the old one.">
<figcaption class="figure-caption">The circle part, after deconstruction efforts.</figcaption>
</figure>
</div>
</div>
<p>
The circle and the two side plates formed a solid block, glued together, which meant that my careful efforts to remove
the side plates from the circle ended in total destruction of the piece. Fine. Rework those parts as well, and might
as well make everything slightly better in the process! The beamer mount plate was shaved down a little to save on
weight.
</p>
<div class="row">
<div class="col-md-12">
<figure class="figure">
<img src="assets/post/beamer/img/new.circle.mount.plate.jpg" class="figure-img img-fluid rounded"
alt="The old and the new beamer arm.">
<figcaption class="figure-caption">New bracket and mount plate.</figcaption>
</figure>
</div>
</div>
<p>
I reworked the circle with two metal brackets instead of gluing the side plates, which alleviates the problem of the
<em>pinching</em> plates, making it easier to slide the arm between them. It's a bit less pretty, but it's at least
functional and can easily be adapted without tearing up the whole block. I only had to finish the rough edges of the
wood with smoothening paste (Polyfilla), paint the elements and hope everything fit together...
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/painting.base.jpg" class="figure-img img-fluid rounded"
alt="Base paint of the circle.">
<figcaption class="figure-caption">Polyfilla + base paint of the circle and a side panel.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/painting.side.panel.jpg" class="figure-img img-fluid rounded"
alt="Side panel lacquered, Duplo for the win!">
<figcaption class="figure-caption">Side panel lacquered, Duplo for the win!</figcaption>
</figure>
</div>
</div>
<p>
All parts were ready for deployment, and thankfully no measurement errors popped up at the very end. I could install
the mount much easier and more precise now, and after a bit of tinkering with the wiring I managed to get a pretty
clean final system in place. Easily adjustable in each possible axis, the mechanism locks in place after deploying it
in its <em>view</em> state. The only axis which is not locked yet (the angle of the main arm) can easily be
manipulated by hand. I could have it be locked in place as well, adjustable and all, but as it's easy to do by hand it
does not seem to be worth the effort.
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/finished.undeployed.jpg" class="figure-img img-fluid rounded"
alt="Undeployed, everything tucked away.">
<figcaption class="figure-caption">Undeployed, everything tucked away.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/open.state.jpg" class="figure-img img-fluid rounded"
alt="Deployed, from the side.">
<figcaption class="figure-caption">Deployed, from the side.</figcaption>
</figure>
</div>
</div>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/finished.top.view.jpg" class="figure-img img-fluid rounded"
alt="Top view.">
<figcaption class="figure-caption">Top view.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/finished.deployed.jpg" class="figure-img img-fluid rounded"
alt="Deployed, from the back.">
<figcaption class="figure-caption">Deployed, from the back.</figcaption>
</figure>
</div>
</div>
<p>
Finally I can put this project to bed, it took me a while but I'm happy with the results. A couple of things I
learned:
<ul>
<li>Never use a hinge by itself.</li>
<li>Don't glue together prototype parts like they have to survive two apocalypses.</li>
<li>Don't leave MDF out in the sun for too long: it curls up and deforms.</li>
<li>Don't get sunburned by cutting wood the whole day.</li>
<li>Listen to sheep, for they are wise.</li>
</ul>
</p>

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<p>
To be translated...
</p>
<p>
As I'm typing this, not one of the original wooden elements of the prototype has survived. Well, prototypes are not
meant to last. In this case, the beamer arm prototype lasted for a single movie sitting before I realised that it was
, on the long run, structurally unstable. More specifically, the single hinge took quite a lot of force. The inside
pin is only 8 centimeters high and combined with the length of the arm, the construction makes for quite a lever. The
top of the hinge started to come off the back-plate, and, more worryingly, the top curl of the hinge started to open.
Back to the drawing board then!
</p>
<div class="row">
<div class="col-md-12">
<figure class="figure">
<img src="assets/post/beamer/img/curving.hinge-cropped.jpg" class="figure-img img-fluid rounded"
alt="The top of the single hinge, coming off the back plate.">
<figcaption class="figure-caption">The top of the single hinge, coming off the back plate.</figcaption>
</figure>
</div>
</div>
<p>
As a reminder, the current mechanism consists of a couple of parts. A single big hinge that connects an MDF arm to the
wall. Then, a circle with two fixed side plates on top. The arm slides in between these plates. Below the circle, the
beamer mount plate is fixed, which can rotate. The whole mechanism would fit in between two shelves in order for
inconspicuous storage of the beamer.
</p>
<p>
I wanted to save the old hinge, as it was an expensive part. The obvious thing to do was to add a second
expensive part (always dig a deeper hole): the same hinge but slightly less wide, which would hopefully alleviate
the problem of the top of the hinge coming off the back plate. I had to reposition the old hinge, to make both fit in
between the shelves, with as much space as possible between them in order to lessen the force exerted by the
beamer arm. Now I could carve out a new arm, which would prove less heavy than the original one (partly due
to the cut-outs, partly due to the use of a lighter type of MDF).
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/new.arm.unpainted.jpg" class="figure-img img-fluid rounded"
alt="The old and the new beamer arm.">
<figcaption class="figure-caption">The old and the new beamer arm.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/second.hinge.installed.jpg" class="figure-img img-fluid rounded"
alt="The second hinge, installed above the old one.">
<figcaption class="figure-caption">The second hinge, installed above the old one.</figcaption>
</figure>
</div>
</div>
<p>
After painting the new arm I was almost done with the new version! All I had to do now was to connect the old
mechanism (the circle with the two fixed side plates) to the arm and the system would be ready. Consider this version
to be prototype 2, as I would quickly run into the next hick-up: the two plates connecting to the arm were too tight a
fit, which was problematic when assembling everything when painted. The paint itself was adding an extra layer of
thickness. It also added friction when sliding the mechanism over the beamer arm, which would damage paint on both of
the components. I'd have to do a little bit of work to the mount-plate mechanism then...
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/destroyed.prototype.1.jpg" class="figure-img img-fluid rounded"
alt="The old and the new beamer arm.">
<figcaption class="figure-caption">A 'bit' of work proved to be optimistic.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/destroyed.prototype.2.jpg" class="figure-img img-fluid rounded"
alt="The second hinge, installed above the old one.">
<figcaption class="figure-caption">The circle part, after deconstruction efforts.</figcaption>
</figure>
</div>
</div>
<p>
The circle and the two side plates formed a solid block, glued together, which meant that my careful efforts to remove
the side plates from the circle ended in total destruction of the piece. Fine. Rework those parts as well, and might
as well make everything slightly better in the process! The beamer mount plate was shaved down a little to save on
weight.
</p>
<div class="row">
<div class="col-md-12">
<figure class="figure">
<img src="assets/post/beamer/img/new.circle.mount.plate.jpg" class="figure-img img-fluid rounded"
alt="The old and the new beamer arm.">
<figcaption class="figure-caption">New bracket and mount plate.</figcaption>
</figure>
</div>
</div>
<p>
I reworked the circle with two metal brackets instead of gluing the side plates, which alleviates the problem of the
<em>pinching</em> plates, making it easier to slide the arm between them. It's a bit less pretty, but it's at least
functional and can easily be adapted without tearing up the whole block. I only had to finish the rough edges of the
wood with smoothening paste (Polyfilla), paint the elements and hope everything fit together...
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/painting.base.jpg" class="figure-img img-fluid rounded"
alt="Base paint of the circle.">
<figcaption class="figure-caption">Polyfilla + base paint of the circle and a side panel.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/painting.side.panel.jpg" class="figure-img img-fluid rounded"
alt="Side panel lacquered, Duplo for the win!">
<figcaption class="figure-caption">Side panel lacquered, Duplo for the win!</figcaption>
</figure>
</div>
</div>
<p>
All parts were ready for deployment, and thankfully no measurement errors popped up at the very end. I could install
the mount much easier and more precise now, and after a bit of tinkering with the wiring I managed to get a pretty
clean final system in place. Easily adjustable in each possible axis, the mechanism locks in place after deploying it
in its <em>view</em> state. The only axis which is not locked yet (the angle of the main arm) can easily be
manipulated by hand. I could have it be locked in place as well, adjustable and all, but as it's easy to do by hand it
does not seem to be worth the effort.
</p>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/finished.undeployed.jpg" class="figure-img img-fluid rounded"
alt="Undeployed, everything tucked away.">
<figcaption class="figure-caption">Undeployed, everything tucked away.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/open.state.jpg" class="figure-img img-fluid rounded"
alt="Deployed, from the side.">
<figcaption class="figure-caption">Deployed, from the side.</figcaption>
</figure>
</div>
</div>
<div class="row">
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/finished.top.view.jpg" class="figure-img img-fluid rounded"
alt="Top view.">
<figcaption class="figure-caption">Top view.</figcaption>
</figure>
</div>
<div class="col-md-6">
<figure class="figure">
<img src="assets/post/beamer/img/finished.deployed.jpg" class="figure-img img-fluid rounded"
alt="Deployed, from the back.">
<figcaption class="figure-caption">Deployed, from the back.</figcaption>
</figure>
</div>
</div>
<p>
Finally I can put this project to bed, it took me a while but I'm happy with the results. A couple of things I
learned:
<ul>
<li>Never use a hinge by itself.</li>
<li>Don't glue together prototype parts like they have to survive two apocalypses.</li>
<li>Don't leave MDF out in the sun for too long: it curls up and deforms.</li>
<li>Don't get sunburned by cutting wood the whole day.</li>
<li>Listen to sheep, for they are wise.</li>
</ul>
</p>

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{
"created_timestamp": 1529827943.7910142,
"languages": [
"nl",
"en"
],
"tags": [
"project"
],
"title": {
"en": "Long live the prototype!",
"nl": "Lang leve het prototype!"
}
}

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learned:
- don't put MDF in the sun
- it'll curve 'up,, the sunny side will shrink
l
blabla

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